Overview

Systems driven by Rockwell Automation support the largest sector of the automation industry. Seneca's Integrated Automation Systems Rockwell program provides instruction in using the latest concepts and equipment to support integrated automation in a variety of industries.

Integrated Automation Systems (IAS) refers to the use of various control systems for operating equipment such as machinery, processes in factories, boilers and heat treating ovens, switching on telephone networks, steering and stabilization of ships, aircraft and other applications and vehicles with minimal or reduced human intervention, with some processes that are completely automated.

Most often used in Advanced Manufacturing, or Lean Manufacturing environments, IAS are typically faster than regular technology, reduce the cost of machinery overall and reduce the need for manual labour by using a series of devices that are interconnected using various computerized hardware and software.

These systems include Programmable Logic Controllers (PLC's), Robotic equipment and Information Technologies. Programmable Logic Controllers are digital computers that function within industrial computer networks and communicate operational instructions to other machines. PLC's monitor inputs and outputs and make logic based decisions to control automated processes.

Career Opportunities

Integrated Automation Systems, are also referred to as Human Machine Interfaces, or Mechatronics, and are used in numerous industries, most commonly in manufacturing and food processing, however, job titles in automation can now be found in other rapidly automating industries such as healthcare, hospitality, travel and leisure, aerospace, printing, film, agriculture and retail.

Automation technicians troubleshoot, service and maintain the computerized systems and robotic devices that are designed to reduce human interaction, such as robotic assembly devices and computer-controlled building air-conditioning systems. These machines and systems are often found within industrial and manufacturing plants and other commercial facilities. Technicians perform routine diagnostic checks, monitor automated systems, isolate problems and perform repairs.

Some common job titles include:

  • Automation Service Technician
  • Automation Specialist
  • Automation Technician
  • Bench Technician
  • Control Specialist
  • Control Systems Support Specialist
  • Field Technician
  • Maintenance Technician
  • Motion Control Specialist
  • PLC Operator
  • PLC Programmer
  • PLC Technician
  • Production Support Technician
  • Robotics Technician

For more information on careers in this sector, visit:

Entry Requirements

Ontario Secondary School Diploma (OSSD) or equivalent with:

  • Grade 12 English: ENG4(C) or ENG4(U)
  • Grade 12 Mathematics: (C) or (U) or Grade 11 Mathematics: MCR3(U)

OR Mature Student Status (age 19 or older) with the above prerequisite course(s), their equivalent(s) or appropriate Academic and Career Entrance (ACE) Certificate program credits (see Academic Upgrading)

Students are strongly encouraged to observe listed course pre-requisites, unless they have previous industrial experience.

Filter Classes: In Class     Online     Correspondence     Hybrid     Availability   

Due to COVID-19, all Part-time Studies courses are being offered online until further notice, in one of the following two formats: online virtual classroom and online self-directed. Click Availability below to see current offerings.

Curriculum

IAS102
Advanced Allen Bradley PLC Techniques and System Integration
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Students will learn how AB systems are integrated, including: CompactLogix, Micro 850, and MicroLogix 1500 PLC, Rockwell Software: RSLogix 5000, RSLogix 500, CCW, and SoftLogix, Firmware upgraded with ContrlFlash, Communication set up and reset to factory default setting: RSLinx and BOOTP, Tasks (including interrupts), programs, routines and subroutines, Tag array, user defined data type, indirect addresses, COPY, MOVE, and FLL instructions, Sequencer (SQO and SQI) instructions, Producer/Consumer tags and message instruction, Cooperation control with networking of multiple CompactLogix PLCs, Add-On instruction, IEC 61131-3 programming languages, Complex sequential control: Water Tank System Control, PID control and PID tuning for continuous process: Chamber Control, System integration for PID control with Micro 850 PLC and PanelView C400 HMI, Introduction to FactoryTalk@ View Studio, 4 Floors elevator project with SoftLogix and FactoryTalk@ View Studio.




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IAS103
SCADA - Distributed Computing Systems (DCS)
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This course teaches a unified approach to developing and trouble-shooting Allen-Bradley based factory integration using Factory Talk and ViewAnyWare Software. Students will learn to create data loggers, message screens, recipes and multiple alarm screens. They will also study the process for connecting remotely from FactoryTalk ViewClient to Factory Talk ViewServers and explore complex derived tags, ActiveX faceplates and animation techniques. Implementation of distributed human-machine interface (HMI) systems, database collection, plant performance monitoring systems and total plant integration will also be covered.




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IAS104
Introduction to Rockwell PLC and PAC Programming
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This course provides programming instructions for Control Logix 5000, using Studio 5000 programming software. Students learn how to write ladder logic programming and basic programs, debug applications and troubleshoot, and test the program using the monitoring system. Testing is completed using Online edit and I/O Force along with the I/O graphical interface of the I/O card. The course also introduces HMI design using FTAP-VIEW and Basic SERVO System programming using Virtual AXIS.




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Program Outcomes

This program is designed for Technicians and Technologists seeking to upgrade or enhance their skills and maintain awareness of current technologies in Automation. It will provide students with thorough knowledge in the area of PLC installation, maintenance, troubleshooting and an understanding of how this equipment integrates with other automated systems.

Upon completion of the program, students will meet the following outcomes:

  • Capable of installing, wiring, and configuring PLC hardware
  • Demonstrate the ability to program, compile, download and execute a PLC project
  • Trouble shoot and maintain a variety of PLC control systems from several major manufacturers
  • Design an integrated PLC control system
  • Design a distributed HMI application
  • Manage and monitor Application and Documentation of projects.

Completion

Recognition of Achievement

Upon successful completion of the program requirements, please submit a Request for Recognition of Achievement Form to the Faculty of Continuing Education and Training. There is no cost for this and your Recognition of Achievement will be mailed to you.

Program Contacts

Cherry Langlois
Program Assistant
Cherry.Langlois@senecacollege.ca
416-491-5050 ext.22523


Tina Kotsiomitis
Academic Program Manager
Tina.Kotsiomitis@senecacollege.ca
416-491-5050 ext.22515


For more information about this program, fill out the following form.